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San Antonio · Furnace Ignitor Replacement Repair · Family-Owned Since 1996

Furnace Clicks But No Heat? The Hot Surface Ignitor Just Burned Out.

The hot surface ignitor (HSI) glows like a toaster element to light your gas. They last 5–7 years and fail predictably — when yours dies, the gas valve won't open and you get a click but no fire.

Typical price

$249–$385

Time to fix

45–75 minutes

Urgency

High in winter — no heat

In plain English — what's going on with your furnace ignitor replacement

Modern gas furnaces use a hot surface ignitor (HSI) — a thin silicon carbide element that heats to 2,000°F+ to light the gas. When you hear the click and then nothing happens, the HSI either isn't heating or has cracked completely.

HSIs are fragile and have a predictable lifespan of 5–7 years. They're also the most common no-heat call in San Antonio every November when furnaces fire up for the first cold snap. The good news: they're cheap to replace and almost always same-day.

Replacement runs $249 to $385. The part itself is $45–$120 depending on furnace brand. We always check the flame sensor and limit switch at the same visit — they fail in pairs surprisingly often.

What it costs in San Antonio

$249–$385Includes new ignitor, flame sensor cleaning, and full ignition sequence test. Our $59 diagnostic is waived when you approve the repair, so you only pay for the fix itself.

Symptoms you'll notice at home

If two or more of these sound familiar, it's probably your furnace ignitor replacement.

Furnace clicks but never lights
You hear the inducer fan run but no flame
Furnace tries to light 3 times then locks out (LED flashes)
Visible crack on the ignitor element
No glow when you peek through the inspection port
Furnace worked yesterday, won't fire today

Why furnace ignitor replacements fail in San Antonio

  • Normal age — silicon carbide ignitors last 5–7 years in San Antonio.
  • Hairline cracks from thermal stress over thousands of cycles.
  • Voltage surges from CPS Energy grid hits.
  • Touching the element by hand (skin oil destroys them).
  • Vibration damage from inducer fan or rough handling.

How we diagnose and replace it

Here's exactly what a Carnes and Sons tech does at your house — no mystery, no upselling.

  1. 1

    Watch the ignition sequence

    Set thermostat to call for heat. Watch through the inspection port: inducer runs (good), gas valve opens, ignitor should glow orange-white. If no glow, ignitor is dead.

  2. 2

    Test ignitor resistance with a meter

    Disconnect the ignitor and measure resistance. Healthy ignitors read 40–90 ohms (varies by brand). Open circuit or way off range means failed.

  3. 3

    Inspect for cracks and corrosion

    Visual inspection — even a hairline crack means the ignitor is shot. Also check the wire connectors for corrosion (common in attic furnaces).

  4. 4

    Install replacement and test full cycle

    Match the exact OEM ignitor (universal Norton 271N works for most brands). Install without touching the element. Run through 3 full ignition cycles to confirm reliable lighting.

What Your Neighbors Are Saying

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Furnace Ignitor Replacement questions San Antonio homeowners actually ask

How much does a furnace ignitor cost in San Antonio?

$249–$385 installed. The part is cheap ($45–$120), most of the cost is the diagnostic visit and labor — and we usually check/clean the flame sensor at the same visit so you don't have a repeat call in a month.

Can I replace the ignitor myself?

It's possible, but: handling the element with bare fingers ruins it instantly (skin oil), getting the wrong model number is common, and you're working inside a gas appliance. For $249–$385 done right with a warranty, most folks shouldn't DIY this.

How long does a hot surface ignitor last?

5–7 years on average in San Antonio. Furnaces that run more (older or poorly insulated homes) burn through them faster. Annual maintenance with flame sensor cleaning helps.

What's the difference between HSI and a pilot light?

Pilot lights are an always-on small flame from older furnaces (pre-1990s). HSI is electric, only fires when needed, much safer and more efficient. Almost every San Antonio furnace built since 1995 uses an HSI.

Will it fail again soon?

Not for another 5–7 years with normal use. We install OEM-grade or Norton 271N universal ignitors that are rated longer than the cheap aftermarket parts.

Can a cold snap kill an old ignitor?

Absolutely — that's why November/December calls spike. Furnaces that ran fine all summer for the blower suddenly need to actually fire, and weak ignitors choose that moment to give up.

What if it's not the ignitor?

Other no-heat causes: bad flame sensor (we always check), failed pressure switch, gas valve issue, control board, or rolled-out flame triggering the safety. Our diagnostic identifies the actual fault — we don't just throw parts at it.

Do you do same-day no-heat calls?

Yes — we keep same-day slots open in cold weather. Text (210) 600-5091 and we'll give you a real arrival window.

Serving furnace ignitor replacement repairs across the greater San Antonio area

We're based in Stone Oak and roll trucks across San Antonio and the surrounding Hill Country every day.

Carnes and Sons Air Conditioning

License TACLB29435E · Family-Owned Since 1996

401 E Sonterra Blvd Suite 375
San Antonio, TX 78258
(210) 600-5091
Mon–Sat: 7AM – 8PM · Emergency same-day service

Cities & neighborhoods we serve

San Antonio · Stone Oak · Alamo Heights · Hollywood Park · Hill Country Village · Shavano Park · Castle Hills · Leon Valley · Helotes · Boerne · Fair Oaks Ranch · Bulverde · Timberwood Park · Garden Ridge · Schertz · Cibolo · Selma · Universal City · Live Oak · Converse · Windcrest · New Braunfels

Talk to a real person about your furnace ignitor replacement

No call center. The owner or one of his sons picks up.

(210) 600-5091