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San Antonio · Gas Valve Replacement Repair · Family-Owned Since 1996

Furnace Won't Fire — And It's Not The Ignitor. That's The Gas Valve.

The gas valve opens and closes the fuel supply to your burner on command from the control board. When it fails, no amount of new ignitors will help — the gas just isn't getting there.

Typical price

$489–$789

Time to fix

90 minutes to 2 hours

Urgency

Critical — no heat, possible gas safety issue

In plain English — what's going on with your gas valve replacement

The gas valve is a solenoid-controlled valve that lets fuel into your burner when the control board calls for heat. It's the only thing between your gas line and the burner manifold. When it dies, the burner can't fire — even if the ignitor is glowing and the flame sensor is perfect.

Common failures: solenoid coil burns out (board sends signal, valve doesn't open), valve sticks open (dangerous — gas continues flowing after burner shuts off, usually caught by safeties), or modulating valves with electronic control fail intermittently.

Replacement is $489–$789 — the part is $150–$350 depending on furnace brand and whether it's a single-stage, two-stage, or modulating valve. Plus labor to safely shut off gas, swap the valve, leak-test all joints with soap solution, and verify proper manifold pressure with a manometer.

What it costs in San Antonio

$489–$789Includes new gas valve, leak-test, manifold pressure verification, and full ignition test. Our $59 diagnostic is waived when you approve the repair, so you only pay for the fix itself.

Symptoms you'll notice at home

If two or more of these sound familiar, it's probably your gas valve replacement.

Ignitor glows, board calls for gas, but burner never lights
Furnace makes the 'click' sound but no gas flow
Burner only fires sometimes, intermittent operation
Smell of gas near the furnace (call us or shut off gas immediately)
Two-stage furnace stuck in low fire mode
Recent power surge or lightning storm

Why gas valve replacements fail in San Antonio

  • Solenoid coil burnout from age or voltage spikes.
  • Internal seal failure causing valve to stick.
  • Control board sending wrong voltage to valve.
  • Debris in gas line jamming the valve mechanism.
  • Lightning or surge damage to the valve's electronics.

How we diagnose and replace it

Here's exactly what a Carnes and Sons tech does at your house — no mystery, no upselling.

  1. 1

    Verify 24V signal at the valve during ignition call

    If board is sending 24V but valve doesn't open, valve is bad. If no signal, problem is upstream (board, wiring, pressure switch).

  2. 2

    Check inlet gas pressure with manometer

    Confirm the gas company is delivering proper pressure (7" WC for natural gas). Low pressure makes valves appear bad when they're not.

  3. 3

    Replace the gas valve correctly

    Shut off gas at the supply, drain the line, swap valve with thread sealant rated for gas, leak-test every joint with soap solution under pressure.

  4. 4

    Verify manifold pressure and clean combustion

    With burners running, set manifold pressure to manufacturer spec with the regulator. Check flame appearance — should be blue with no yellow tipping. Document everything.

What Your Neighbors Are Saying

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Gas Valve Replacement questions San Antonio homeowners actually ask

How much does a gas valve cost?

$489–$789 installed in San Antonio. Single-stage valves are cheapest, two-stage and modulating valves are more expensive parts. Always includes leak-testing every joint with soap solution and verifying manifold pressure.

Can I replace a gas valve myself?

Absolutely not — this is gas work that requires licensed technicians in Texas. Improper installation causes gas leaks, explosions, and CO poisoning. Even DIY-friendly homeowners should leave this one alone.

Is a bad gas valve dangerous?

It can be. A valve stuck open lets unburned gas into your home — usually caught by the limit switch or pressure switch safety, but not always. If you smell gas, shut off the gas supply at the meter and call us (or 911 for serious leaks).

How long does a gas valve last?

15–25 years on average. They're robust components. When they fail it's usually age or surge damage.

Will the warranty cover this?

Sometimes — gas valves are typically covered for 5–10 years under parts warranty. We always check warranty status before quoting and pass through any covered parts cost.

What if my furnace is really old?

We'll quote both the repair and a replacement so you can decide. On a 20+ year-old furnace, a $700 gas valve might not make sense if other components are also tired. We'll give you the honest math.

Why did my gas valve fail?

Usually age. Sometimes a power surge took out the solenoid. Occasionally contamination in the gas line. We'll inspect to identify the cause and recommend a surge protector if that was the trigger.

Do you do same-day no-heat calls?

Yes, especially in cold weather. We keep same-day slots open. Text (210) 600-5091 for a real arrival window.

Serving gas valve replacement repairs across the greater San Antonio area

We're based in Stone Oak and roll trucks across San Antonio and the surrounding Hill Country every day.

Carnes and Sons Air Conditioning

License TACLB29435E · Family-Owned Since 1996

401 E Sonterra Blvd Suite 375
San Antonio, TX 78258
(210) 600-5091
Mon–Sat: 7AM – 8PM · Emergency same-day service

Cities & neighborhoods we serve

San Antonio · Stone Oak · Alamo Heights · Hollywood Park · Hill Country Village · Shavano Park · Castle Hills · Leon Valley · Helotes · Boerne · Fair Oaks Ranch · Bulverde · Timberwood Park · Garden Ridge · Schertz · Cibolo · Selma · Universal City · Live Oak · Converse · Windcrest · New Braunfels

Talk to a real person about your gas valve replacement

No call center. The owner or one of his sons picks up.

(210) 600-5091